• DVO Fork – 50h Lower Leg Service Kit with Dust Wiper Replacement - Shockwave Parts
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Shockwave Parts

DVO Fork – 50h Lower Leg Service Kit with Dust Wiper Replacement

DVO Fork – 50h Lower Leg Service Kit with Dust Wiper Replacement

$26.49 CAD
$26.49 CAD
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DVO Fork – 50h Lower Leg Service Kit with Dust Wiper Replacement

This is the full 50-hour lower leg service kit for most DVO forks including Onyx, Diamond, Sapphire, and others. It adds dust wiper seal replacement to the standard oil change service. The new Onyx SL 38 is a bit different because it doesn’t have the OTT air spring.

Don’t forget to grease the insides of the dust wiper seals and the lower-leg bushings before inserting the stanchions, a huge trick to reduce stick friction and long-term stanchion wear.

What’s Included
  • 10 mm shaft punches for knocking the damper + air shaft loose (experimental)
    • If you have the new Onyx SL 38: it has a normal air shaft with no OTT, so you only need a soft mallet (same as Fox).
  • Dust Wiper Seal Press Tool (select the correct model)

To find your correct dust-wiper size:

Dust Wiper Tool Finder

Full press-tool usage instructions: View guide

What You’ll Need
How To Do It
  • Release air pressure and fully extend the fork
  • Loosen (but don’t fully remove) air and damper foot nuts
  • Tap the nuts or use a punch to dislodge the shafts, then pull the lowers off
Video Reference:
At 3:00 in this video you can see the correct technique to strike the damper and air shafts into the lowers.

This process matches both the Onyx service video and the official DVO Diamond manual. Most DVO service manuals are here, but sometimes you must search your exact model.

About the Shaft Punches

The DVO manual uses punches to help dislodge shafts after loosening the foot nuts. We include an optional pair of 10 mm punches, experimental, reinforced polymer, only $10 per pair.

Emerald Fork Owners
The punches do not work on the inverted DVO Emerald. That fork is extremely simple to service, see the video here: Watch Emerald Service.
Disclaimer
This kit includes optional experimental tools. Always check torque specs and refer to manufacturer documentation. You service at your own risk. See our Terms of Service.
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