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Shockwave Parts

Fox Fork Full Rebuild Tool Kit – Lower Legs + Air Shaft

Fox Fork Full Rebuild Tool Kit – Lower Legs + Air Shaft

Regular price $69.49 CAD
Regular price Sale price $69.49 CAD
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Fox Forks Full Lower Leg + Air Shaft Rebuild

Full 50-hour service for Fox forks, including dust wiper replacement and a complete 200-hour air shaft rebuild (positive + negative seals).

Use Air Spring Seal kits, they are extremely cheap and ship by letter mail.

⚠️ Important Safety Warning

Always fully depressurize the air spring before removing the lowers. Air can remain trapped in the negative spring, deflate 15–20 psi at a time and pull gently on the lowers to equalize chambers. Do this before removing the wheel.

⚠️ Special Notes (Fox 38 NA2 + Fox 40)

Fox 38 NA2:
This fork uses a removable airspring assembly. Follow the official Fox guide: Fox NA2 Manual

Fox 40:
You need a SPA-1 Pin Spanner (3mm) to remove the air piston. SPA-2 (2.3mm) may also work. Pin wrenches are not included since they are inexpensive/common tools.

What You Need (Consumables + Tools)
What’s Included in This Toolkit
  • Dust Wiper Seal Press Tool (your selected size)
  • Driver for lower-leg shafts
  • 10mm Shaft Clamp for safe air-shaft clamping
  • NA2 Bullet Tool (10mm Fox air shafts)
Oil Notes

– GRIP dampers ingest lower-leg oil → always 4wt on damper side
– 20wt Gold on air spring side
– Non-GRIP forks: 20wt Gold on both sides
– Soak foam rings in oil before reinstalling
– Add 3ml of oil into the positive air chamber of the air piston

Pro Tips
  • Insert dust wipers slowly and straight, do not drive too deep
  • Use a seal press with a center guide for perfect alignment
  • Best removal tools: rounded/taped 32mm wrench (or 24mm)
  • Never use anything sharp on the wipers
  • Grease dust wipers + lower bushings generously with SRAM Butter
  • Before reinstalling lowers, pressurize air spring to 10–15 psi to prevent vacuum
  • Clamp air shaft 1–2cm under the tip, cleaned + wrapped with paper
  • After removing air-shaft tip, slide out negative sealhead carefully
  • Use NA2 bullet tool to reinstall sealhead smoothly (grease heavily)
  • Don’t forget red Loctite when reinstalling the air-shaft tip
Disclaimer

This is a home mechanic guide. You are responsible for proper installation and safety. Always depressurize the fork completely before starting. See our Terms of Service.

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